Balance a line to the takt time
Spread the work across the stations so none goes over the pace the customer needs or sits waiting.
The task in figures
- Gives you back
- It does not recur every month
- Elmira today
- Not covered
- Frequency
- Per project
- Who does it today
- Engineer, Senior
- Version
- Elmira Junior
What hurts today.
One station waits while the next one cannot keep up.
The balance goes stale when demand changes.
Without reliable times, balancing is done by eye.
Takt is the pace at which the customer buys: available time divided by demand. Balancing a line means measuring each station’s time, charting it against the takt (the yamazumi), moving tasks from overloaded stations to waiting ones and testing the new balance on the line. It is repeated whenever demand or the product changes, and it needs reliable times and judgment not to move what cannot be moved.
Done today with
- Expert
- In-person meeting
- On the floor
- Spreadsheet
Each step, today and with Elmira.
She does not: balancing a line needs times measured at the station and specialist analysis.
| Step | Today | With Elmira |
|---|---|---|
| Work out the takt from customer demand | Spreadsheet15 min – 30 min | Still by hand |
| Time each station | On the floor1 h – 4 h | Still by hand |
| Build the balance chart (yamazumi) | Spreadsheet30 min – 1.5 h | Still by hand |
| Redistribute the tasks across stations | In-person meeting, Expert1 h – 3 h | Still by hand |
| Test the new balance on the line | On the floor1 h – 4 h | Still by hand |
The conversation
No example conversation: the Obeyaka web app does it, or it comes later.
Does this happen to your team?
Book a demo and we will show you Elmira doing this task.
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